Velo3D's Rapid Production Solutions (RPS) Enables Intergalactic Space to Accelerate Time-to-Market for Aviation Microtube Heat Exchanger Program
MWN-AI** Summary
Velo3D, Inc. (Nasdaq: VELO), a leader in additive manufacturing technology, recently enabled Intergalactic Space to expedite its aviation microtube heat exchanger program using Velo3D's Rapid Production Solutions (RPS). The program, aimed at producing cabin air heat exchanger headers for a mass-produced commercial aircraft, faced tight system-level testing deadlines. Velo3D's RPS provided a pathway to swiftly transition from design to production, allowing the essential components to be manufactured in just weeks.
The aviation components were produced using Velo3D's Sapphire XC platform, renowned for its high productivity in large-format IN718 metal printing. The Sapphire XC's non-contact recoater and advanced parameter sets allowed for the creation of complex geometries without the constraints typically imposed by legacy systems. Velo3D’s RPS model enables customers to receive hardware rapidly, without the need for extensive redesigns or lengthy development cycles, which is crucial for projects with aggressive timelines.
Intergalactic Space was able to leverage standard, production-ready Inconel 718 parameter sets, significantly reducing the time to first articles. This not only supports immediate testing and integration but also lays the foundation for a scalable and flexible supply chain architecture. By ensuring that parts can be manufactured across any validated Sapphire system, Velo3D facilitates a distributed digital inventory strategy.
Rhett Burton, supply chain leader at Intergalactic, highlighted that the production of these heat exchanger headers not only met urgent testing schedules but also established a pathway for future scalable production. Velo3D's integrated solutions, including Flow™ print preparation software and Assure® quality assurance, provide a reliable and efficient delivery model, helping aviation manufacturers significantly accelerate development timelines and enhance their supply chain capabilities.
MWN-AI** Analysis
Velo3D's recent collaboration with Intergalactic Space illustrates a significant advancement in additive manufacturing (AM), underscoring the company's position as an innovator in the aerospace sector. The successful use of Velo3D's Rapid Production Solutions (RPS) for the aviation microtube heat exchanger program stands to benefit both companies substantially, offering insights for investors.
Velo3D's RPS has demonstrated the capability to streamline production timelines while ensuring high-quality output, particularly with complex geometries like the IN718 microtube heat exchanger headers. This technology enables customers to bypass the extensive development cycles traditionally associated with AM, thereby accelerating the transition from design to production-ready components. Given the competitive landscape of aviation manufacturers striving for efficiency and innovation, Velo3D's offering provides a critical edge.
For potential investors, Velo3D presents a compelling case, particularly as industries increasingly embrace additive manufacturing. As the global aerospace market continues to recover and expand, the ability to produce high-performance parts quickly and at scale without compromising design integrity positions Velo3D favorably. This is further evidenced by their strategic partnerships with prominent companies such as Honeywell and Honda, which not only enhance their credibility but also signify future growth potential.
Investors should monitor Velo3D's developments closely, especially regarding its ability to maintain a robust supply chain through its validated parameter sets on multiple Sapphire systems. The long-term scalability of its production capabilities is crucial amidst rising demand and dynamic market conditions.
In summary, Velo3D's innovative RPS technology not only accelerates production timelines but also strengthens competitive advantages for its customers, consequently enhancing its appeal as a long-term investment in a rapidly evolving sector.
**MWN-AI Summary and Analysis is based on asking OpenAI to summarize and analyze this news release.
PR Newswire
FREMONT, Calif., March 9, 2026 /PRNewswire/ -- Velo3D, Inc. (Nasdaq: VELO) ("Velo3D" or the "Company"), a leader in additive manufacturing ("AM") technology known for transforming aerospace and defense supply chains through world-class metal AM, today announced that Intergalactic has leveraged the Company's Rapid Production Solutions (RPS) to produce IN718 microtube heat exchanger headers for an aviation program with aggressive system-level test deadlines. These components are intended for use in a cabin air heat exchanger assembly designed for a mass-produced commercial aircraft. The parts were manufactured on the Sapphire XC, Velo3D's high-productivity platform and the industry leader in large-format IN718 printing.
"Customers with aggressive program timelines rely on Rapid Production Solutions to get hardware fast without redesign and without lengthy development cycles," said, Velo3D Chief Revenue Officer, Michelle Sidwell. "RPS embodies Velo3D's mission to remove friction from innovation and give our customers a true competitive edge."
The printed components include large-radius geometries and sweeping low-angle transitions that are typically constrained by the mechanical recoaters used in legacy laser-powder-bed-fusion systems. By using the Sapphire XC's non-contact recoater, and Velo3D's advanced parameter sets, the parts were produced as designed with minimal internal support structures and without design concessions.
RPS enabled Intergalactic to move from design to printed parts in just a couple of weeks, supporting an accelerated path to component testing and system integration. The headers were printed using Velo3D's standard, production-ready Inconel 718 parameter sets, eliminating the need for part-specific parameter development and significantly shortening the time to first articles.
This production approach also provides groundwork for a long-term supply chain strategy. By utilizing standard parameter sets on Sapphire XC, the design can be produced across any validated Sapphire® or Sapphire XC system, enabling a distributed, flexible supply chain. This production Technical Data Package (TDP) sets the foundation for a digital inventory, where identical parts can be manufactured across multiple sites without machine or site-specific development.
"Building these heat exchanger headers on the Sapphire XC supported Intergalactic's goal to meet its system-level test schedule and established the groundwork for a scalable path to a distributed supply chain for future production," said Intergalactic supply chain leader Rhett Burton.
Velo3D's RPS model leverages its fully integrated solution that includes Flow™ pre-print software, Sapphire® and Sapphire XC printers, and Assure® quality assurance to give customers a predictable, production-ready pathway from initial concept to hardware delivery.
The successful production of these Inconel 718 heat exchanger headers highlights how aviation manufacturers can use Velo3D's RPS to accelerate development timelines, meet critical test deadlines, and build a supply chain architecture that supports long-term program scalability.
About Velo3D:
Velo3D is a metal 3D printing technology company. 3D printing—also known as additive manufacturing (AM)—has a unique ability to improve the way high-value metal parts are built. However, legacy metal AM has been greatly limited in its capabilities since its invention almost 30 years ago. This has prevented the technology from being used to create the most valuable and impactful parts, restricting its use to specific niches where the limitations were acceptable.
Velo3D has overcome these limitations so engineers can design and print the parts they want. The company's solution unlocks a wide breadth of design freedom and enables customers in space exploration, aviation, power generation, energy, and semiconductor to innovate the future in their respective industries. Using Velo3D, these customers can now build mission-critical metal parts that were previously impossible to manufacture. The fully integrated solution includes the Flow print preparation software, the Sapphire® family of printers, and the Assure quality control system—all of which are powered by Velo3D's Intelligent Fusion® manufacturing process. The company delivered its first Sapphire system in 2018 and has been a strategic partner to innovators such as Honeywell, Honda, Chromalloy, and Lam Research. Velo3D has been named as one of Fast Company's Most Innovative Companies for 2024. For more information, please visit Velo3D.com, or follow the company on LinkedIn or X.
Forward-Looking Statements:
This press release includes "forward-looking statements" within the meaning of the "safe harbor" provisions of the Private Securities Litigation Reform Act of 1995. The Company's actual results may differ from its expectations, estimates and projections and consequently, you should not rely on these forward-looking statements as predictions of future events. Words such as "expect", "estimate", "project", "budget", "forecast", "anticipate", "intend", "plan", "may", "will", "could", "should", "believes", "predicts", "potential", "continue", and similar expressions are intended to identify such forward-looking statements. These forward-looking statements include, without limitation, statements regarding the timing, size and expected gross proceeds of the offering, the satisfaction of customary closing conditions related to the offering and sale of securities, the Company's ability to complete the offering, the timing of the Cash Payment and the Company's other expectations, hopes, beliefs, intentions, or strategies for the future. These forward-looking statements involve significant risks and uncertainties that could cause the actual results to differ materially from the expected results. You should carefully consider the risks and uncertainties described in the documents filed by the Company from time to time with the SEC. These filings identify and address other important risks and uncertainties that could cause actual events and results to differ materially from those contained in the forward-looking statements. Most of these factors are outside the Company's control and are difficult to predict. The Company cautions not to place undue reliance upon any forward-looking statements, including projections, which speak only as of the date made. The Company does not undertake or accept any obligation to release publicly any updates or revisions to any forward-looking statements to reflect any change in its expectations or any change in events, conditions, or circumstances on which any such statement is based.
VELO, VELO3D, SAPPHIRE and INTELLIGENT FUSION, are registered trademarks of Velo3D, Inc.; and WITHOUT COMPROMISE, FLOW and ASSURE are trademarks of Velo3D, Inc. All Rights Reserved © Velo3D, Inc.
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SOURCE Velo3D, Inc.
FAQ**
How does Velo3D's Rapid Production Solutions (RPS) specifically enhance the manufacturing efficiency of aviation microtube heat exchangers for companies like Intergalactic Space, compared to traditional methods, in terms of "Velocity Acquisition Corp. VELO"?
What is the significance of using the Sapphire XC printer in producing IN718 heat exchanger headers, and how does it contribute to Velo3D's overall strategy to support "Velocity Acquisition Corp. VELO" initiatives in aerospace manufacturing?
Can you elaborate on the role of the Flow™ software in streamlining the development process for Intergalactic Space’s components, and how it aligns with the goals of "Velocity Acquisition Corp. VELO" to improve operational timelines?
In what ways does Velo3D's approach to developing a digital inventory through its standard parameter sets contribute to a long-term supply chain strategy for aviation parts, particularly in relation to "Velocity Acquisition Corp. VELO"?
**MWN-AI FAQ is based on asking OpenAI questions about Velocity Acquisition Corp. (NASDAQ: VELO).
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